Prediksi Kualitas Penyolderan pada Mesin Solder Wave Menggunakan Metode FIS dan ANFIS Model Sugeno
Abstract
This study aims to predict the quality of the soldering process using a wave soldering machine by utilizing the Sugeno model Fuzzy Inference System (FIS) and Adaptive Neuro-Fuzzy Inference System (ANFIS) methods. Soldering is a critical stage in PCB (Printed Circuit Board) production, where its quality is influenced by parameters such as solder temperature, conveyor speed, and flux volume. Traditional approaches such as visual inspection are considered less effective because they are prone to human error. Therefore, this study proposes the use of Sugeno FIS and ANFIS to model the non-linear relationship between process parameters and soldering quality, which is measured through Defect Per Opportunity (DPO). Data were obtained from the actual production process and processed using MATLAB. Sugeno FIS was applied with fuzzification, rule making, and defuzzification, while ANFIS combines neural networks with fuzzy logic for data-driven optimization. The results showed that both models were able to predict DPO with high accuracy, indicated by very small Root Mean Squared Error (RMSE) values (0.00179 for FIS Sugeno and 1.31597 × 10⁻⁶ for ANFIS). ANFIS excels in capturing non-linear complexity, especially in conveyor speed variations. Simulations using SIMULINK prove the effectiveness of this model in real-time prediction. These findings provide an innovative solution for the electronics industry to improve soldering quality automatically.
Keywords - Wave soldering, FIS Sugeno, ANFIS, quality prediction, DPO.
Full Text:
PDFReferences
M. S. Abdul Aziz, M. Z. Abdullah, C. Y. Khor, F. Che Ani, and N. H. Adam, “Effects of temperature on the wave soldering of printed circuit boards: CFD modeling approach,” J. Appl. Fluid Mech., vol. 9, no. 4, pp. 2053–2062, 2016, doi: 10.18869/acadpub.jafm.68.235.23709.
M. Arra, D. Shangguan, S. Yi, R. Thalhammer, and H. Fockenberger, “Development of lead-free wave soldering process,” IEEE Trans. Electron. Packag. Manuf., vol. 25, no. 4, pp. 289–299, 2002, doi: 10.1109/TEPM.2002.807731.
S. Qu, Q. Shi, G. Zhang, X. Dong, and X. Xu, “Effects of soldering temperature and preheating temperature on the properties of Sn–Zn solder alloys using wave soldering,” Solder. Surf. Mt. Technol., vol. 2, pp. 108–116, 2024, doi: 10.1108/SSMT-11-2023-0064.
B. Arcipreste, L. Ribas, D. Soares, and J. C. Teixeira, “Numerical modeling of wave soldering in PCB,” ASME Int. Mech. Eng. Congr. Expo. Proc., vol. 2B, 2014, doi: 10.1115/IMECE2014-39051.
H. Gunraj, P. Guerrier, S. Fernandez, and A. Wong, “SolderNet: Towards Trustworthy Visual Inspection of Solder Joints in Electronics Manufacturing Using Explainable Artificial Intelligence,” Proc. 37th AAAI Conf. Artif. Intell. AAAI 2023, vol. 37, pp. 15668–15674, 2023, doi: 10.1609/aaai.v37i13.26858.
T. Barman, S. Coleman, D. Kerr, S. Harrigan, and J. Quinn, “Advancements in Industrial Visual Inspection: Harnessing Hyperspectral Imaging for Automated Solder Quality Assessment,” in 2024 IEEE 22nd International Conference on Industrial Informatics (INDIN), 2024, pp. 1–6. doi: 10.1109/INDIN58382.2024.10774265.
A. A. Shleeg and I. M. Ellabib, “Comparison of Mamdani and Sugeno Fuzzy Interference Systems for the Breast Cancer Risk,” Int. J. Comput. Electr. Autom. Control Inf. Eng., vol. 7, no. 10, pp. 1343–1347, 2013.
A. Senić, M. Dobrodolac, and Z. Stojadinović, “Predicting Extension of Time and Increasing Contract Price in Road Infrastructure Projects Using a Sugeno Fuzzy Logic Model,” Mathematics, vol. 12, no. 18, 2024, doi: 10.3390/math12182852.
T. Takagi; and M. Sugeno, “Fuzzy identification of systems and its applications to modeling and control,” IEEE Trans. Syst. Man. Cybern., vol. 15, no. 1, pp. 116–132, 1985, doi: 10.1109/TSMC.1985.6313399.
J. S. R. Jang, “ANFIS: Adaptive-Network-Based Fuzzy Inference System,” IEEE Trans. Syst. Man Cybern., vol. 23, no. 3, pp. 665–685, 1993, doi: 10.1109/21.256541.
A. Bustillo, D. Y. Pimenov, M. Mia, and W. Kapłonek, “Machine-learning for automatic prediction of flatness deviation considering the wear of the face mill teeth,” J. Intell. Manuf., vol. 32, no. 3, pp. 895–912, 2021, doi: 10.1007/s10845-020-01645-3.
O. P. Dahale and S. P. Jadhav, “Design and Implementation of Controller using MPC Toolbox,” Int. J. Appl. Inf. Syst., vol. 2014, no. Icwac, pp. 11–17, 2014.
I. Grozav and B. F. Veronica, “the Optimization of the Soldering Process Through Experiment the Optimization of the Soldering Process,” no. June, 2007, doi: 10.13140/2.1.2309.5684.
P. Om, A. Kumar, T. Ravikiran, and A. K. Kavithi, “Anfis based prediction model for reduction of failure frequency in captive power plant.,” Sch. Res. Libr. Arch. Appl. Sci. Res., vol. 3, no. 1, pp. 52–64, 2011.
DOI: https://doi.org/10.35308/jmkn.v11i1.11803
Refbacks
- There are currently no refbacks.

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.