Penerapan Metode Overall Equipment Effectiveness (OEE) dan Six Big Losses untuk Mengukur Efektivitas Mesin Packing pada PT. Surya Tsabat Mandiri

Rizqi Wahyudi, Rafi Gredita Ferdana, Andhyka Tyaz Nugraha

Abstract


This research aims to investigate the risk of six big losses and the effectiveness of packing machines at PT Surya Tsabat Mandiri in South Lampung using monthly data on production of bread products from March 2021 to February 2022 used in the research. Research was carried out on packing machine objects using quantitative data or data that can be measured systematically. The Overall Equipment Effectiveness (OEE) method is applied to measure the total performance of equipment as a whole according to what must be done and to assess the dominant factors of the Six Big Losses which are dominantly used by the fishbone diagram approach. The research results show that the average OEE value of packing machines is 78.17% and is still below world standards (≥85%). Apart from that, evidence was found that the most dominant six big losses factors were idling and minor stoppage losses with a value of 16.85% and reduced speed losses with a value of 7.85%. Based on the fishbone diagram, the aspects that cause speed losses on packing machines are humans (lack of operator knowledge, lack of workers guarding bread baskets), machines (repair of damaged machines, unstable center and end seal temperatures), environment (unstable production room temperature) and method (non-periodic machine maintenance). The recommendation given to reduce these two losses is to use the TPM pillars, namely education and training, autonomous maintenance and planned maintenance.


Keywords


Mesin Packing; Overall Equipment Effectiveness; Six Big Losses; Total Productive Maintenance

Full Text:

PDF

References


D. H. Triwardani, A. Rahman, and C. F. M. Tantrika, “Analisis Overall Equipment Effectiveness (OEE) Dalam Meminimalisi Six Big Losses Pada Mesin Produksi Dual Filters DD07 (Studi Kasus : PT. Filtrona Indonesia, Surabaya, Jawa Timur),” Jurnal Rekayasa dan Manajemen Sistem Industri, vol. 1, no. 2, pp. 379–391, 2013.

R. K. Davis, Productivity Improvements Through TPM: The Philosophy and Application of Total Productive Maintenance, Illustrate. Prentice Hall, 1995.

K. Y. Jeong and D. T. Phillips, “Operational efficiency and effectiveness measurement,” Int. J. Oper. Prod. Manag., vol. 21, no. 11, pp. 1404–1416, 2001, doi: 10.1108/EUM0000000006223.

S. Nakajima, Introduction to TPM : total productive maintenance. Cambridge Mass.: Productivity Press, 1988. doi: http://www.plant-maintenance.com/articles/tpm_intro.shtml.

S. Lukita, E. Yovita Rosalia, F. Layrensius, Mariani, and ..., “Pengukuran Kinerja Mesin Baking Cone 1 Dengan Metode Overall Equipment Effectiveness (OEE): Studi Kasus Pabrik Es Krim,” JISI J. Integr. …, vol. 7, no. 1, pp. 65–71, 2020.

M. Ridwansyah, D. Nusraningrum, and A. H. Sutawijaya, “Analisis Overall Equipment Effectiveness Untuk Mengendalikan Six Big Losses Pada Mesin Pembuatan Nugget,” Indik. J. Ilm. Manaj. Bisnis, vol. 3, no. 1, pp. 38–51, 2019.

L. U. Maknunah, F. Achmadi, and R. Astuti, “Penerapan Overall Equipment Effectiveness (Oee) Untuk Mengevaluasi Kinerja Mesin-Mesin Di Stasiun Giling Pabrik Gula Krebet Ii Malang,” J. Agroindustrial Technol., vol. 26, no. 2, pp. 189–198, 2017.

M. Nasir, H. T. Morrow, and E. Rimawan, “Application Total Productive Maintenance (TPM) To Increase The Effectiveness Of Engines With OEE as A Tool to Measure in the Industrial Packaging Cans,” Int. J. Innov. Sci. Res. Technol., vol. 4, no. 7, pp. 1314–1331, 2019.

N. C. Dewi, and D. I. Rinawati, "Analisis Penerapan Total Productive Maintenance (TPM) Dengan Perhitungan Overall Equipment Efectiveness (OEE) dan Six Big Losses Mesin Cavitec PT. Essentra Surabaya (Studi Kasus PT. Essentra)," Industrial Engineering Online Journal, vol. 4, no. 4, Apr. 2016.

P. Nerito, B. Sunardhi, T. Y.-M.-L. Update, and undefined 2020, “Overall equipment effectivenes (Oee) to determine the effectiveness of dental chair unit in mother and child hospital at surabaya,” scholar.unair.ac.id, Accessed: Apr. 10, 2022. [Online]. Available: https://scholar.unair.ac.id/en/publications/overall-equipment-effectivenes-oee-to-determine-the-effectiveness

M. J. Syaputra, U. Utomo, and E. Rimawan, “Analisa Kinerja Mesin Kemas Primer, Dengan Metode Overall Equipment Effectiveness (Oee) Di Sebuah Industri Farmasi,” J. Ind. Serv., vol. 5, no. 2, 2020, doi: 10.36055/jiss.v5i2.8003.

E. Y. T. Adesta and H. A. Prabowo, “Total Productive Maintenance (TPM) implementation based on lean manufacturing tools in Indonesian manufacturing industries,” Int. J. Eng. Technol., vol. 7, no. 3.7 Special Issue 7, pp. 156–159, 2018, doi: 10.14419/ijet.v7i3.7.16261.

S. F. Fam, D. D. Prastyo, S. L. Loh, S. Utami, and D. H. Y. Yong, “Total Productive Maintenance Practices in Manufacture of Electronic Components & Boards Industry in Malaysia,” no. September, 2018.

S. Borris, Total productive maintenance : [proven strategies and techniques to keep equipment running at peak efficiency ; TPM implementation with measurable results ; improve overall equipment effectiveness (OEE) ; SMED: single minute exchange of dies for quick changeovers ; integrate TPM with other maintenance management programs]. New York, NY [u.a.] : McGraw-Hill, 2006.

S. Kasus, P. Pt, and N. Pundi, “Analisa Nilai Overall Equipment Effectiveness ( Oee ) Untuk Meningkatkan Efektivitas Mesin Cutting 05 Pada Produk Hardboard Od260,” vol. 260, 2018.




DOI: https://doi.org/10.35308/jopt.v9i2.8352

Refbacks

  • There are currently no refbacks.


Copyright (c) 2023 Jurnal Optimalisasi

Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

JOPT: Jurnal Optimalisasi Indexing and Abstracting by: